Thrusterpedia

Which boat thruster, what it costs, how to get it installed

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Drawing of a tunnel thruster: a tube through the bow below the waterline, the hull cut away to show the motor on top.
Our drawing of a tunnel thruster, the same for every maker. It is not Max Power’s own design.

Max Power · tunnel thruster · bow or stern

Max Power CT165: specs, price and the boats it fits

It gives 408 lb (185 kgf) of push. Max Power sells it for boats of 40 to 65 ft. It runs on 24 V.

The unit$3,684Equipment only, Marinedeal, read 26 October 2026
Installed by a yard, 55 ft boat$12,208 to $22,480Our estimate: the unit, labor, haul-out, battery and parts
  • Haul-out to install
  • DIY 2 of 5: wiring prep only
  • 3-year warranty

Quick stats

  • Thrust 408 lb 185 kgf, Max Power's rating
  • Boat length 40 to 65 ft Max Power's own range
  • Price per lb of thrust $9.03 Unit only. $30 to $55 installed
  • Voltage 24 V As sold
  • Battery at 24 V 840 CCA Four batteries, near the thruster
  • Run limit 2 to 3 min At a stretch, depending on the air temperature. The motor's S2 rating is 2.5 min
  • To install it Haul-out The boat comes out of the water
  • Mounts Tunnel Fixed mount, bow or stern

About the Max Power CT165

The CT165 steps up to a 250 mm tube with twin propellers for 408 lb of push on 24 V, a size for larger motor yachts and high-sided sailboats that catch the wind. It shares its composite leg with the bigger CT225.

Marinedeal sells it for $3,684. Add roughly $643 to $1,646 for the tube, a panel, a main switch and a fuse. The CT165 manual asks for a big 24 V bank, and our estimate for those batteries, the cable and charging is $1,681 to $1,900. See the full list.

Read more

The manual for the CT165 and CT225 sets a slightly tighter limit than the smaller units’: about two and a half minutes of steady running. A replacement leg is about $1,104 and a propeller about $158. Warranty: two years, three when registered.

The full spec sheet for a yard sits lower down, and the Max Power thruster review covers Max Power’s whole range.

Where this summary comes from (6 sources, read 12 October 2026)

Will the Max Power CT165 steer your boat?

71 FT TRAWLER · BOW · 15 KT WIND

Size forThis page always opens on Steering.

Every knot figure here is wind speed, not boat speed or current.

Steers her at 16 kt

On a 71 ft trawler the Max Power CT165 (408 lb) steers her in a 16 knot breeze. Her bow needs about 338 lb from a tunnel to steer her in a 15 knot breeze.

The finder lists it for her.

24.8 FT LEVER Max Power CT165 pivot

A tunnel at the bow of a 71 ft trawler 338 lb ★ this unit · 1 to 3: the three cheapest others that steer her at 13 kt or more, installed

  1. ★ Max Power CT165 this unit 408 lb · tunnel from $12,468 Steers her at 16 kt
  2. 1 Lewmar 250TT GEN 2 Tunnel Thruster 308 lb · tunnel from $13,063 Steers her at 14 kt
  3. 2 Max Power CT225 (composite leg) 551 lb · tunnel from $13,107 Steers her at 19 kt
  4. 3 VETUS Bow 160 352 lb · tunnel from $13,454 Steers her at 15 kt

The Max Power CT165 on a trawler, by length

  1. 25 ft46 kt
  2. 30 ft39 kt
  3. 35 ft33 kt
  4. 40 ft30 kt
  5. 45 ft26 kt
  6. 50 ft23 kt
  7. 55 ft21 kt
  8. 60 ft20 kt
  9. 65 ft18 kt
  10. 70 ft17 kt
  11. 75 ft16 kt
  12. 80 ft15 kt

Outlined: the finder does not list it at that length (under 13 kt, far more than she needs, or outside Max Power’s own length range).

  • Under 10 kt
  • 10 to 15 kt
  • 15 to 20 kt: the sweet spot
  • Over 20 kt: more than she needs

Prices are the low end of the installed total, from our estimate. For your own boat, drive and installer, the finder prices each unit.

Is it right for your boat?

What Max Power says 40 to 65 ft The maker's own range, from its listing
What our sizing says 60 to 71 ft Full thrust in 15 knots, across the kinds of boat it fits
Every kind of boat it fits, by length ten boat types
Which boats it fits, by length
Boat Full thrust at 15 knotsStill a fit, in lighter wind
Pontoon & tritoon Not listed. A pontoon has no hull body between the logs to bore a tunnel through, and nobody sells one for these boats.
Sailboat 56 to 71 ft None
Houseboat 42 to 60 ft 61 to 69 ftfull thrust to about 13 knots at 69 ft
Catamaran 64 to 71 ft None
Trawler 56 to 71 ft None
Motor yacht 56 to 71 ft None
Bass & flats Not listed. Nobody sells a tunnel kit for these hulls, and a bass boat’s shallow planing bow has almost no depth to hold one.
Wake & ski boats Not listed. Nobody sells a tunnel kit for these hulls.
Express cruiser No length. More thrust than the boat needs.
Center console No length. More thrust than the boat needs.

The Max Power CT165 against each kind of boat, in a 15 knot wind. Our sizing, from the finder’s own rules.

The first column is where one unit gives all the thrust the boat needs in 15 knots. The second is where the finder still lists it: the unit steers her in a 13 or 14 knot wind, within 15 percent of the 15 knot breeze this site sizes for. On a boat shorter than the first column’s shortest length, the unit is more than the boat needs.

How we size it

Our figure is the longest boat one unit can steer in a 15 knot wind. It is a range because each kind of boat catches the wind differently. Here a houseboat gets full thrust to 60 ft, and a sailboat to 71 ft. The maker gives one range for every boat.

The table tries the Max Power CT165 on each kind of boat, at every length that kind of boat is built in. The wind is 15 knots and the rules are the finder’s own. A length counts as a fit when the unit gives the thrust that boat needs at the bow and the maker lists it for that length.

A boat up to 10 percent past the maker’s range still counts here, as it does in the finder. So the table runs up to 71 ft, just past Max Power’s own range (40 to 65 ft).

It is sized for five kinds of boat here. For your own boat, the finder gives an answer that also counts your drive and who does the installing. The compare page sets this unit beside others.

What it costs installed

A yard job, everything in. Our estimate.

Installed by a yard
Boat Total installed
42 ft $11,878 to $18,980$29 to $47 a lb of thrust
55 ft $12,208 to $22,480$30 to $55 a lb of thrust
71 ft $12,468 to $23,260$31 to $57 a lb of thrust

From the shortest to the longest boat it is sized for.

What is in each total five lines

These totals are our estimate of a yard job: the unit’s price, plus a yard’s hours at $160 to $180 an hour, plus the batteries, cable and charger, plus the other parts the box does not hold. A Lifting the boat out of the water on a travel lift or a trailer so work can be done below the waterline. It is billed separately from the job itself. adds $750 to $3,430 at these lengths, with 5 to 7 days out of the water, worked from eight yards’ own rate cards. The hours come from what owners and yards report. The cost page builds the same figures line by line.

Each line of the estimate
Boat length The unit Yard labor Haul-out Batteries, cable, charger Other parts
42 ft $3,684 $5,120 to $9,72032 to 54 hours $750 to $2,030 $1,681 to $1,900 $643 to $1,646
55 ft $3,684 $5,120 to $12,60032 to 70 hours $1,080 to $2,650 $1,681 to $1,900 $643 to $1,646
71 ft $3,684 $5,120 to $12,60032 to 70 hours $1,340 to $3,430 $1,681 to $1,900 $643 to $1,646

For every length in the table above.

How the batteries, cable and charger add up. We price a battery bank close to the thruster, as the makers recommend, with 10 to 20 ft of cable out and back: red for the positive, black for the negative, cut to length. The low end is the cheapest battery that meets the figure and the shorter run; the high end is a sealed (AGM) battery and the longer run. The charger is a NOCO GEN5X2 two-bank shore charger.

Batteries and lugs are priced at Fisheries Supply and the cable and charger at Defender, read 26 October 2026.

  • At 24 V: four 12 V batteries, two strings of two in series, at least 840 CCA each (Max Power’s minimum), $1,440 for all four; Max Power’s cable table gives 1/0 to 4/0 AWG: $95 to $314 for the red and black cable and the lugs; a GEN5X2 charger, $146.

The sizing and the costs on this page are estimates, for guidance only and without warranty. They are no quote, and nobody has inspected your boat. Check them against the maker’s manual and your yard before you rely on them. Terms of use.

DIY breakdown

DIY 2 of 5: Wiring prep only. The yard installs the unit and does the hull work; you do the wiring prep.

DIY levels

  • Level 5: Owner install. No yard, no electrician.
  • Level 4: You install it, electrician connects. You mount and wire it; a marine electrician makes the final connections.
  • Level 3: Split with the yard. The yard does the below-waterline part; you do the wiring.
  • Level 2: Wiring prep only. The yard installs the unit and does the hull work; you do the wiring prep.
  • Level 1: Yard job. A qualified professional does all of it.

You Yard Electrician. The bar is labor hours; a haul-out is a note.

How we rate DIY

You: 4 to 16 hours Yard: 32 to 70 hours Electrician: 2 to 4 hours Plus a haul-out.

Your part needs:Heavy battery cableCrimping big lugs

Every step, and who does it three steps
  1. Cut, bond and fair the tunnel; fit the gear leg, motor and propeller Yard 32 to 70 hours The low end is two crew over two days, the job as owners describe it on the forums. The high end rises with boat length between two real billed figures: 32 hours at 35 ft, and the largest invoice we hold, 70 hours at 47 ft.
  2. Mount the battery box, switch and fuse holder; run and secure the cables You 4 to 16 hours Our estimate. No maker times this step, and a first-time owner is slower than a yard, so the range is wide.
  3. Final connections at the battery and the motor, load test Electrician 2 to 4 hours Our estimate. Nobody publishes a time for the final connections and test on their own.

A qualified marine electrician should make the final connections and test them before first use. Hours are labor only.

Related videos

One of Max Power’s own videos, from its YouTube channel. They play only when you tap. A maker’s video is its pitch, so take any claim back to the figures on this page.

Max Power Hero ProductsMaker Max Power’s own channel

Know before you buy

What sets this model apart, what it costs to keep, and what to weigh.

Price per pound of thrust

$9.03 a lb The unit’s price over its published thrust. The bars are Max Power’s next sizes and the nearest other makers.

Controls

Delivered without accessories: the fuse, holder and control panel are bought.

  • Max Power 318200, no US price found.
  • The control cable your manual names, no US price found.

Service and warranty

Max Power's website gives 3 years. Its manual gives 2, and 1 more if the warranty is registered within 3 months of installation. Outside pleasure craft it is 6 months. It transfers to the next owner, and the first year covers up to 2 hours of labor in the field.

See Max Power’s warranty Max Power's warranty conditions.

Special mentions

Battery: at 24 V it wants four batteries of 840 CCA or more, Max Power's figure. The cheapest that meets it is the Optima BlueTop SC27DM Group 27 AGM, $359.99. Check your own bank.

Charger: a NOCO GEN5X2 two-bank shore charger, $146.41. It is the one our estimate prices.

Max Power sells it for either end, so it can go at the bow or the stern.

Dealer prices at Fisheries Supply, read 26 October 2026.

What to weigh

The boat comes out of the water to install it: it needs a tunnel bore below the waterline.

Short pushes only: Max Power rates the motor for 2 to 3 min at a stretch.

Parts for the Max Power CT165

See the Max Power CT165 manual

Search for the number as printed here, with no spaces. Prices are each dealer’s on the day shown, before shipping and tax. Check the plate on your motor before you order: some parts change with the tunnel size, the voltage or the year.

For the install what the box leaves you to buy

11 parts

The manual button above opens it on the maker's site. It has the hull, wiring and fuse figures for this model.

From Max Power’s CT165 and CT225 installation manual, June 2023, read 25 October 2026.

In the box
The manual: "The thruster is delivered without accessories (fuse, fuse holder, control panel)." The motor comes with its relay and the electronic controller, and the leg with its screws, gasket and propellers.
Bought separately
The fuse and holder, a manual battery isolator and an electric one, the control panel, an 8 A control fuse, a breaker on the DC panel, the cable and the tunnel.
Charging
Max Power is the one maker that asks for both: the engine's alternator and a charger. A dedicated bank is optional and goes "as close as possible to the thruster". It wants starting-type batteries with high cold cranking amps.

In Max Power’s words, from its CT100 and CT125 installation manual, page 3: “The batteries used by the thruster must be charged by both the main engine's alternator and an appropriate battery charger.”

The “other parts” line in the estimate above covers these parts as a range, $643 to $1,646 at Fisheries Supply’s prices on 30 September 2026 and 26 October 2026, because the exact items depend on your boat. The batteries, cable and charger have a line of their own. The cost page has what every maker says about each part.

Tunnel tube

Fisheries Supply lists it as “Sleipner fiberglass tunnel tube, 250 mm bore, 1000 mm”.

Sold in lengths from about 39 to 60 in. This is the shortest: the yard cuts the tube to the width of your hull at the thruster. No Max Power tube is listed at this bore. This one is another maker's.

Part number SM10010

Control panel

Ask for Max Power 318200.

Not sold at Fisheries Supply. Ask a Max Power dealer.

Part number See the line above.

Control cable, panel to thruster

Ask for The control cable your manual names.

Not sold at Fisheries Supply. Ask the panel dealer.

Part number See the line above.

Main fuse

Fisheries Supply lists it as “Side-Power ANL fuse 325 A”.

The maker's figure: 250 A ceramic or 325 A ANL.

Part number SMANL325

Fuse holder

Fisheries Supply lists it as “ANL fuse block, 35 to 750 A, cable up to 4/0, with cover”.

Part number 3903

Battery switch

Fisheries Supply lists it as “e-Series 350 A battery switch, on/off”.

Rated at or above the 325 A main fuse. If your manual names its own switch, use that one.

Part number 9003E

Control-circuit fuse holder

Fisheries Supply lists it as “Waterproof in-line ATO/ATC fuse holder”.

The maker asks for an 8 A fuse on the control supply.

Part number 5065

Batteries

Fisheries Supply lists it as “Optima BlueTop SC27DM Group 27 AGM”.

You need 4, each at 840 CCA or more, 2 in series for 24 V, 2 such strings in parallel. The cheapest listing that meets it.

Part number BAT SC27DM

Battery cable, red and black

Defender lists it as “Ancor tinned battery cable 1/0 AWG, cut to length, red or black”.

This is the short run. A longer run takes heavier cable: the wiring calculator sizes yours. You need 5 ft of each color. For about 10 ft of cable in all, out and back. Measure your run and check it against the cable table in the manual: never go smaller than it asks for.

Part number None on the listing. Order it by name.

Cable lugs

Fisheries Supply lists it as “Tin-plated starter lugs, 1/0 AWG, bag of 10”.

This is the short run. A longer run takes heavier cable: the wiring calculator sizes yours. The listing runs $23.74 to $28.04 by stud size. Eight ends on one run, with two spare.

Part number 91066-P10

Charger

Fisheries Supply lists it as “GEN5X2 on-board charger, 10 A, 2 banks”.

Or a DC-to-DC charger from the house system: ask the electrician.

Part number GEN5X2

Outside the hull replacement parts in the water

4 parts

Propeller

The propeller on the drive. Max Power calls it “MAX POWER PROPELLER Ø250”.

Max Power's VIP250 manuals print 35032 for the propeller; its VIP250 product page lists 35042.

Part number 35042
See it at MarineDeal$158.48 Price read 29 Oct 2026

Propeller pin (drives the propeller)

The pin that locks the propeller to its shaft. Max Power calls it “Propeller Pin”.

Not listed for the bronze leg CT225; the bronze 250 mm leg on the ECO 150 takes a different pin.

Part number 312059
See it at MarineDeal$8.59 Price read 29 Oct 2026

Drive leg (complete)

The leg under the motor that turns the propeller. Max Power calls it “Composite Leg CT225 (includes No. 10,11,14,16 )”.

Part number 315321
See it at MarineDeal$1,104.43 Price read 29 Oct 2026

Drive leg gasket (seals the leg to the tunnel)

The leg under the motor that turns the propeller. Max Power calls it “Leg Gasket”.

For the composite 250 mm leg. Not listed for the bronze leg versions.

Part number 310252
See it at Max Power No US price found

Inside the boat replacement parts on board

12 parts

Rubber coupling (flexible link between motor and drive leg)

The leg under the motor that turns the propeller. Max Power calls it “Rubber Coupling”.

Part number 633743
See it at Max Power No US price found

Motor brush

Carbon brushes inside the motor. They wear down with use. Max Power calls it “Motor Brushes”.

Max Power lists the brush singly; the motor takes 8.

Part number 312703

Relay (the motor switch)

A small switch in the motor’s control circuit. Max Power calls it “Relay 24V”.

The 48 V CT125, CT300 and CT325 manuals also print this 24 V relay.

Part number 312922
See it at MarineDeal$794.43 Price read 29 Oct 2026

Relay assembly (complete)

A small switch in the motor’s control circuit. Max Power calls it “Relay Assembly 24V”.

Part number 315331

Controller (control box)

The electronics that run the motor when you press the panel. Max Power calls it “Electronic Controller”.

Part number 315310
See it at MarineDeal$260.10 Price read 24 Oct 2026
See it at Defender$338.79 Price read 29 Oct 2026

Main fuse (250 A)

The main fuse at the battery, in the rating the maker gives. Max Power calls it “Fuse 250A”.

The holder is 35017. For the VIP250 15 kW, the SP VIP250 manual gives a 250 A fuse.

Part number 35027
See it at Max Power No US price found

Main fuse holder

The main fuse at the battery, in the rating the maker gives. Max Power calls it “Fuse Holder T1”.

Part number 35017
See it at Max Power No US price found

Control panel, on/off dual joystick (bow and stern)

The control at the helm. Max Power calls it “Dual joystick, black (318205 gray)”.

The gray one is 318205.

Part number 318204
See it at MarineDeal$466.83 Price read 29 Oct 2026

Control panel, on/off single joystick

The control at the helm. Max Power calls it “Single joystick, black (318203 gray)”.

The gray one is 318203.

Part number 318202
See it at MarineDeal$232.19 Price read 29 Oct 2026

Control panel, on/off touch panel

The control at the helm. Max Power calls it “Touch panel, two buttons, black (318201 gray)”.

The gray one is 318201.

Part number 318200
See it at MarineDeal$219.91 Price read 29 Oct 2026

Motor heat sensor

The electric motor that turns the propeller. Max Power calls it “Heat Sensor”.

Part number 311366
See it at Max Power No US price found

Replacement motor

The electric motor that turns the propeller. Max Power calls it “Electric Motor CT165”.

Part number 312870
See it at Max Power No US price found

The install parts are matched to Max Power’s own figures and priced at Fisheries Supply, with the battery cable at Defender, cut to length.

Spare part numbers come from Max Power’s parts pages and manuals. A dealer may sell a part we have not priced. Search for the number.

Other sizes and close alternatives

Compare them side by side

The other makers listed are the nearest match each makes, of the same style and for the same end, within a quarter of its thrust. The compare page lists every model, and the thruster index lists every model with a page here.

For the yard and the installer

Every published figure, with its source.

Full spec sheet thrust, motor, mounting, price, part number, documents
Full spec sheet
Thrust and motor
Thrust 408 lb (185 kgf) As printed: 185 kg / 407 lbs
Motor11.88 kW
Voltage24 V
Run limit2 to 3 min at a stretch, depending on the air temperature. The motor's S2 rating is 2.5 min
Installation
TypeTunnel, fixed mount
End of the boatBow or stern
Tunnel diameter250 mm
What it does to the hullTunnel bore below the waterline
Haul-out to install itYes
Maker’s boat length40 to 65 ft
Price and ordering
Price $3,684 equipment only, a dealer's price, marinedeal.com, 26 October 2026
Part number 317557Duo propeller, composite drive leg, 24 V
Documents
Manual Installation manual (PDF)on the maker's site
The site’s reviewMax Power thruster review

Every published figure the site holds for the Max Power CT165, with where each came from.

Draw, cable, fuse and battery at each voltage 24 V

These are the maker’s own figures, at each voltage it is sold at. The cable is the size for the shortest run in the maker’s table. A longer run may need heavier cable, and the wiring calculator works that out for your own boat.

Draw, cable, fuse and battery
Voltage Draw Maker’s cable Fuse Battery Run limit
24 V 560 Ameasured draw 1/0 AWG for up to 16 ft of cable counted out and back. Longer runs take heavier cableCT165/CT225 installation manual 250 A ceramic or 325 A ANLCT165 / CT225 manual 1,680 CCA minimum, as maintenance-free "starting" type batteries, with high CCA outputs; the manual's example is the Exide Maxxima 900, 800 CCA and 55 AhMax Power installation manual CT165 / CT225, June 2023 2 to 3 min at a stretch, depending on the air temperature. The motor's S2 rating is 2.5 minCT165 / CT225 manual

The Max Power CT165’s draw, cable, fuse, battery and run limit, as the maker publishes them.

The tunnel: length and depth rules

Depth below the waterline. The minimum acceptable position is 139 mm below the waterline. Ideally the top of the installed tunnel sits 185 mm below it. Shallower than the ideal, the manual says, performance falls off progressively. CT100 and CT125 installation manual (July 2024).

Our notes from the manual and listings

In the box: Delivered without accessories: the fuse, holder and control panel are bought.

Our note

Twin props in a 250 mm tunnel. The CT165/CT225 manual measures 560 A at 22 V, the same as its fuse-table maximum (250 A ceramic or 325 A ANL fuse). It asks for 1,680 cold cranking amps in total with 100 Ah for ten minutes' use a day. Standard on/off units are made for lead-acid, AGM or gel batteries. Max Power's FAQ says lithium will damage them unless specified correctly.

Max Power publishes no price and sells through dealers. The figure here is one US dealer's listing for the unit alone. The same dealer's package with a control panel and 25 m of control cable costs more.

Where each point above comes from
  • Max Power sells it for either end, so it can go at the bow or the stern.The maker's listing
  • The boat comes out of the water to install it: it needs a tunnel bore below the waterline.The mounting: a bore through the hull, or a housing recessed into it

Not sure this is the one? The thruster finder asks about your boat and prices every unit that fits.

Where to go next

The specs are the maker’s and the dealers’, on the dates shown. The sizing and the costs are our arithmetic, done without seeing your boat.